1000 Pairs Leather Shoes Turnkey Soultion in Banladesh
Proven 1,000 Pairs/Day Leather Shoe Turnkey Solution (Bangladesh Case Study)
When setting up a genuine leather shoe factory, balancing your production capacity is everything. This is our highly successful 1,000 Pairs/Day Leather Shoe Turnkey Solution, based on a complete 3D factory layout recently deployed for a client in Bangladesh.
To achieve a perfectly balanced workflow without bottlenecks, this turnkey machinery package is strictly configured with a 1-4-1-1 ratio: 1 Shoe Cutting Line, 4 Shoe Sewing Lines, 1 Shoe Lasting Line, and 1 Shoe Finishing Line. Why two sewing lines? Because high-quality leather stitching requires time and precision. Running two sewing lines ensures your lasting conveyor is continuously fed with uppers, maximizing your daily output.
Here is the exact machinery breakdown for this standard leather shoe setup:
1. Shoe Cutting Section (1 Line)
Genuine leather is expensive. We configure this section with high-pressure hydraulic presses to ensure clean cuts and maximum material yield.
Cutting Machines: TS-525 Swing Beam Hydraulic Cutting Machine (20-Ton) & TS-501 Plane Type Cutting Machine (25-Ton).
Skiving Equipment: TS-747 Leather Skiving Machine & TS-757 Heavy Skiving Machine (for thermoplastic and chemical sheets).
Detailing: TS-819 Pneumatic Hot Stamping Machine.
2. Shoe Sewing & Upper Preparation Section (4 Lines)
Equipped with energy-saving Servo Motors and LED lighting, giving your operators the control and visibility needed for flawless leather stitching.
Heavy-Duty Stitching: TS-5100 Single Needle Lockstitch Flat-Bed, TS-8810 Single Needle Post Bed, and TS-8820 Double Needle Post Bed Sewing Machines.
Specialty Sewing: CS-335A Single Needle Cylinder Bed (Unison Feed) & TS-652 Zigzag Sewing Machine.
Upper Processing: TS-225 Level Pressing & Thermo Flattening, TS-202 Upper Lining Trimmer, and TS-316 Auto Rotary Vamp-Lining Press.
Edge & Folding: TS-727R Eyeleting Machine, TS-747B Hot Melt Edge Folding Machine, and TS-690A (30cm) Hot Melt Roll Coater.
3. Shoe Lasting & Sole Pressing Section (1 Line)
The core of shape retention. We integrate advanced heating, molding, and rapid cooling into a seamless U-shape conveyor system.
Conveyor System: 18M Belt-Type Lasting Conveyor with an integrated 1.5M NIR Heating Oven.
Shaping & Steaming: 2-Hot / 2-Cold Back Part Molding Machine, Toe Cap/Puff Steamer, and Hot Air Steaming Machine.
Core Lasting Machinery: Hydraulic Toe Lasting Machine (9-Pincers with Cementing) & Automatic Heel Lasting Machine.
Roughing & Gluing: Edge & Bottom Roughing Machines (with built-in Auto Dust-Collectors for a clean factory). Followed by a 13.6M Infrared (IR) Heat Activator and Glue Dryer.
Pressing & Cooling: Heavy-Duty Walled Sole Pressing Machine, instantly followed by a 3.5M Auto High-Speed Refrigerator to lock in the leather's shape permanently.
4. Shoe Finishing Line Section (1 Line)
Gentle handling is critical for leather. This section ensures a pristine, retail-ready finish without scratching the upper.
Conveyor: TS-639 PVC Belt Finishing Conveyor (16 Meters).
De-Lasting: TS-2220 Hydraulic De-Lasting Machine (extracts the last smoothly without tearing the leather).
Detailing: TS-2202A Thread Burner to cleanly remove loose stitches.
Polishing: TS-518 Advanced Polishing Machine (Low noise, adjustable speed, and built-in dust collector).
Need a customized 3D Layout for your new shoe factory?
Whether you are based in Bangladesh, India, Africa, or Latin America, we provide the exact machinery and factory layout you need to succeed.
Contact us today for a full machinery quotation and layout consultation:
Email: [email protected]
WhatsApp: +886-922-956-926
